Upgrading to a Leisure Battery Bank: AGM, Gel & Lithium Explained
How to upgrade from a single leisure battery to a battery bank, choose between AGM, gel, and lithium chemistries, and wire everything correctly.
What This Is
A battery bank upgrade is one of the most impactful improvements you can make to a motorhome for off-grid camping. This guide explains the options and the correct installation procedure.
Tools & Parts Required
- Battery bank cables (25mm² or 50mm²)
- Battery terminal connectors
- Battery monitor (Victron BMV or similar)
- Fuse holder and 100A ANL fuse
- Torque wrench
- Multimeter
- Battery isolator switch
Step-by-Step Instructions
- 1
AGM: maintenance-free, 50% usable capacity, good for most use. Gel: similar to AGM, slightly more tolerant of deep discharge. Lithium (LiFePO4): 80–100% usable capacity, 3–5x the cycle life of AGM, much lighter, but requires a lithium-compatible charger and split charge relay. Cost is 3–4x AGM but total lifetime cost is often lower.
- 2
List all 12V loads and their current draw. Multiply current (amps) by hours of use to get amp-hours (Ah). Add 20% safety margin. For AGM, double the calculated Ah (50% usable capacity). A typical motorhome uses 40–60Ah per day — a 200Ah AGM bank provides 2 days of use.
- 3
For a 12V bank, connect batteries in parallel (positive to positive, negative to negative). Use identical batteries of the same age and capacity. Use equal-length cables between batteries. Minimum cable size: 25mm² for up to 200Ah, 50mm² for larger banks.
- 4
Fit a 100A ANL fuse within 300mm of the battery positive terminal on the main supply cable. This is a critical safety device that prevents cable fires in the event of a short circuit. Never omit this fuse.
- 5
Install a battery monitor (Victron BMV-712 is the industry standard) with the shunt in the negative cable between the battery and the vehicle's negative distribution point. Configure with your battery bank capacity.
- 6
Set your mains charger, solar controller, and split charge relay to the correct voltage profile. AGM: absorption 14.4V, float 13.6V. Gel: absorption 14.1V, float 13.8V. Lithium: absorption 14.6V, float 13.6V. Incorrect charging voltages significantly reduce battery life.
Common Mistakes to Avoid
- Mixing battery chemistries or ages in a bank — always use identical batteries
- Omitting the ANL fuse — a short circuit in an unfused system can cause a fire within seconds
- Charging lithium batteries with a standard lead-acid charger — this can cause thermal runaway
Safety Warnings
- Batteries store enormous energy and can cause severe burns, fires, and explosions if short-circuited.
- Always disconnect the negative terminal first and reconnect last.
- Lithium batteries require a compatible charger — never charge lithium with a standard lead-acid charger.
When to Call a Professional
Lithium battery installations, particularly those involving BMS integration and alternator protection, benefit from professional auto-electrician installation.
Community Tips
Real-world tips from motorhome and caravan owners
No tips yet — be the first to share a tip!
Have a tip to share?
Sign in to contribute your own real-world experience